Sue Mey Nativity my way

[NC Scroller]

A couple people asked about the size and how I made the arch on my version.

First of all the arch is cut from a piece of wood 11 1/4" long and 9 1/4" high. The grain runs in the 11/1/4" direction.

I am not good at drawing or computer graphics so here is how I made the arch. I am sure folks have a better way but this all I know.
1. Made a photo copy of the original Sue Mey pattern at 100%.
2. Attached the arch pattern to a piece of hardboard (Masonite) and cut the outside of the arch.
3. Then I attached the piece I just cut to a slightly larger piece of hardboard with double sided tape.
4. Using a regular washer traced around the out of the arch. This now defined the outside of my arch.
5. Cut along the line I just traced and also the inside line.
6. You now have a template to drawing the arch. I would not use this method to cut just one or two but it works well when you plan to numerous. I m making 10.

* NOTE this arch is designed to fit flush with the bottom of the base and NOT extend through like Sue's design.

I hope this makes sense. If you have a better way I am all ear.

arch 1.jpg arch 2.jpg

[theframer]

Thank you Scott for sharing your enlargement method. I am going to copy your procedure, because both of my customerd liked the idea of easy storage/puzzle for the kids. Everyone BE WELL & BE SAFE.

Rick

[Rolf]

Your system worked, it is simple. I do every thing on the computer.
The idea of a template when making multiples is a good one. I would take that one step further and use a router in combination with the template. Rough cut the arch the finish with the router.

[will8989]

I just got the pattern. I will shrink the pattern 10% - 15%. Cut the paper pieces and place them in the arch for sizing. Cut the inside of the arch and add line for bottom, all one piece, glue 1/8” plywood to the arch then cut the outside and route edges. Self contained box.
The pieces will be solid cut from different woods. I have a supply of 5/8” wood for puzzles. Clear as mud? I’ll sell them for $40.

[NC Scroller]

I just got the pattern. I will shrink the pattern 10% - 15%. Cut the paper pieces and place them in the arch for sizing. Cut the inside of the arch and add line for bottom, all one piece, glue 1/8” plywood to the arch then cut the outside and route edges. Self contained box.
The pieces will be solid cut from different woods. I have a supply of 5/8” wood for puzzles. Clear as mud? I’ll sell them for $40.

I think I can visualize it. Post a picture when you get it done.

[will8989]

My intention is to do this today. I may leave it at the original size. Woods are cherry, walnut, red heart, yellow heart, poplar, maple. The arch will be out of poplar.