
How about having the pawns as pyramids and the knights as the Golden Gate bridge (you could cheat and use threads glued into place to look like the suspension hawsers)? Insofar as the choice of wood is concerned, sycamore could be a touch on the soft side to hold up to the rigours of compound cutting. You might get away with it but I would rather opt for ash or maple. Walnut would be quite a luxury; have you considered iroko as an alternative?
The last chess set I made was cut completely from maple and the 'black' pieces were sprayed with Chestnut's ebonising lacquer. I was delighted by the result - you don't need to use a dark wood for the black pieces.
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